Skillful Manufacture PLC Control Rubber Kneader Machine

Model NO.: XSN-35
Rotor: Hard-Alloy Welding
Gearbox: Hard-Gear Reducer
Cooling: by Cabinet
PLC: Mitsubishi, Siemens
Basement: Welding
Control: by Cabinet
Certification: CE SGS BV
Voltage: Customized
Electric Parts: Chint, Schneider, Siemens etc
Trademark: OULI
Transport Package: Standard Package, by Sea
Specification: 20 CBM
Origin: China
HS Code: 8477800000
    40% higher efficiency rubber kneader / banbury mixer for rubber mixing 
 
1 . COMPANY INFORMATION 

1-1 OULI COMPANY

Established in 1997, Qingdao Ouli Machine Co., Ltd. is located in Huangdao District, the west coast of Qingdao city, Shandong province, China.

Branches in Suzhou and Dalian were created in 2012 and 2015 respectively.

We specialize in designing, manufacturing, and maintaining rubber machinery.

OULI's main products include:
Rubber mixing equipment / Rubber vulcanizing machine / Automatic and semi-automatic waste tire recycling equipment / Rubber calendaring machine / Rubber extruding equipment / Reclaimed rubber production line

Our machines have been exported to over 20 countries such as America, Canada, Australia, Southeast Asia, Middle East, and Brazil.

We warmly welcome customers to visit our factory and appreciate any technology discussions.

1-2 OULI Workshop

Skillful Manufacture PLC Control Rubber Kneader Machine

 
 
2. PRODUCT INTRODUCTION 


2-1. Basic Introduction

Rubber vulcanizing press applies to all kinds of rubber (natural rubber, EPDM rubber, NBR rubber, synthetic rubber, silicone rubber, etc.) for vulcanizing and compression molding.

This machine can be used to produce O-rings, sealing parts, oil seals, auto parts, rubber crash pads, rubber air springs, keyboards, medical rubber parts, rubber bottle stoppers, silicone wristbands, water-stop tapes, bridge supports, rubber cables, electronic insulators, and more.



2-2. Features

Skillful Manufacture PLC Control Rubber Kneader Machine



 
FOR MORE INFORMATION : WWW.OULI-MACHINE.COM

2-3. Parameter

 
Parameter/model X(S)N-3 X(S)N-20 X(S)N-35 X(S)N-55 X(S)N-75 X(S)N-110
Total volume (L) 8 45 80 125 175 250
Working volume (L) 3 20 35 55 75 110
Motor power (KW) 7.5 37 55 75 110 185
Tilting motor power (KW) 0.55 1.5 2.2 2.2 4.0 7.5
Tilting angle (°) 140 140 140 140 140 140
Rotor speed (r/min) 32/25 32/26.5 32/24.5 32/26 32/26 30/24.5
Pressure of compressed air (MPa) 0.7-0.9 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8
Capacity of compressed air (m3/min) ≥0.3 ≥0.7 ≥0.9 ≥1.0 ≥1.3 ≥1.6
Pressure of cooling water (MPa) 0.2-0.4 0.2-0.4 0.3-0.4 0.3-0.4 0.3-0.4 0.3-0.4
Weight (kg) 1038 4437 6500 7850 10230 14200

   

2-4. Configuration 

Mixing Chamber:

It consists of a "W" shape body and two side boards made of high quality steel plates using extrusion forming and welding, which are designed to allow the flow of cooling water or steam. The internal walls are coated with hard chrome.

Thermal Resistance:

A plug-in thermal resistance is installed in the middle section of the chamber’s bottom, connected to the electrical system to monitor and display temperature.

Rotor:

Designed with hollow blades of Banbury type, connected with axial holes in the rotor shaft for cooling or heating passages. The top edges of the blades and end faces of the rotor shaft are surface welded with cobalt-base hard alloy, then ground, plated with hard chrome, and polished.

Cooling/Heating System:

A common piping system is used for either cooling or heating during the mixing process. Cooling water or steam is fed into three ways to the cavities of the rotor blades, the mixing chamber, and the top ram.

Tilting Mechanism:

Composed of a rotor with brake, cycloidal gear reducer, TP-type worm and worm gear, enabling the mixing chamber to tilt up to 140° around the front rotors.

Dust Sealing Device:

Curved slotted partings are used at the joint between the top of the mixing chamber and the cantilevered arm of the machine frame to achieve excellent and reliable sealing. The end face of the rotor is sealed by end contact sealing with no oil lubrication, providing good sealing and durability.

Main Driving System:

Composed of the main motor, reducer, and connecting gears, allowing odd-speed rotation of the rotors with opposite faces.

Pneumatic Control System:

The pneumatic control system is controlled by XG order. A bi-directional air cylinder makes the ram move up or down. In case of overload in the mixing chamber, the top ram can be raised automatically or manually to protect the motor from damage.

Electric Control System:

Imported PLC devices and electric control components, all imported products or technology-based, are used to enhance control reliability.



2-5. Sample Pictures

Skillful Manufacture PLC Control Rubber Kneader Machine



3. CUSTOMER FEEDBACK

Skillful Manufacture PLC Control Rubber Kneader Machine




4. EXHIBITION

Skillful Manufacture PLC Control Rubber Kneader Machine




5. PACKAGE AND DELIVERY

Skillful Manufacture PLC Control Rubber Kneader Machine


6. FAQ

 

Q1: Why choose Us?

1. More than 20 years of experience in OULI MACHINE factory.

2. 6-8 years of foreign sales experience, ensuring efficiency and professionalism.

3. Engineers provide overseas service in more than 20 countries.

4. ISO:9001, CE, BV certification approved.

5. Timely service, promise to resolve issues within 12 hours, guaranteeing customer satisfaction.

6. Short delivery time, no delays. Accept urgent orders for prompt shipment.

Q2: What about delivery date?

The delivery time depends on the quantity of machines. Normally, machines will be shipped within 20-30 days after receiving the deposit, with no delays.

Urgent orders are accepted for prompt shipment.

Q3: What is the warranty statement?

OULI MACHINE warrants that all products manufactured by OULI MACHINE are free from defects in materials and workmanship under normal use. The warranty period is 12 months or 36 months after the original purchase price, depending on practicality. If repair or replacement is not possible, the warranty covers only the product itself.

OULI MACHINE assumes no liability for labor costs, installation costs, or other losses.

Your warranty rights will be honored only if the product has been properly installed and used as deemed by OULI MACHINE. OULI MACHINE will not repair products damaged by improper use or faulty installation.

Q4: What about OULI overseas service?

OULI will arrange overseas setup and training upon request.

Customers are responsible for accommodation, travel, and salary expenses.

OULI also has branches in various regions including North America, Southeast Asia, Brazil, etc.


 

 

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