The problems faced by independent innovation of petrochemical equipment are still not optimistic

Although remarkable achievements have been made in the process of localization of petrochemical equipment, we still cannot avoid some of the substantive problems existing in the path of independent innovation.

Intellectual property situation is not optimistic

In terms of petrochemical special equipment, the special equipment for oil refining is mainly domestic intellectual property rights, and the equipment for chemical industry is mainly foreign intellectual property. Foreign intellectual property mainly manifests itself in equipment design calculations and structural design. In terms of general equipment, gas compressors are basically the introduction of foreign technologies, and some have formed independent intellectual property rights through digestion and absorption. Most of the chemical process pump technologies are in the hands of Sino-foreign joint ventures, and they are basically foreign intellectual property rights. In terms of instrumentation, the hardware and software of the DCS control system basically all rely on foreign countries, and domestic only involves simple auxiliary production systems. Therefore, in general, China's petrochemical major equipment in the field of independent intellectual property rights up to only 50%.

Petrochemical process technology development and equipment technology development seriously out of touch

The international petrochemical process technology develops rapidly, with an average of 3 to 5 years of new process technology. The new petrochemical process technology means more varieties of petrochemical products, higher product quality, lower material consumption and energy consumption, and better economic benefits. , more competitive. However, the research and development of domestic petrochemical technology and the development of equipment technology are out of step, and the phenomenon of heavy process and light equipment is more common. The petrochemical process design and equipment R&D institutions are separated, and the structure and type of petrochemical equipment often change with the changes in petrochemical process technology and process flow. Because the equipment R&D and R&D of the petrochemical process are not tightly integrated, there are fewer proprietary equipment and complete sets of equipment technologies supporting the petrochemical process technology and having independent intellectual property rights. In addition, the R&D tools for equipment technology are relatively backward, the rapid reaction capability is not strong, and the new product development cycle is long, making the development of equipment technology lag behind the development of petrochemical process technology.

The slow pace of digestion and absorption of imported equipment technologies

In the aspect of technology introduction and digestion and absorption, policy support is not enough, and there is no market environment and social atmosphere that restricts the introduction, stimulates digestion, absorption, and innovation. When manufacturing technology is introduced, the manufacturing industry lacks the leading role in negotiation, and after the introduction of technology, there is insufficient funding to absorb, the input is less technical, and the digestion and absorption of technologies and equipment is not enough. Some are not digested and absorbed, and the equipment is not duplicated. The introduction of high-tech equipment depends on foreign phenomena still exist. There are also some companies with insufficient technical strength. Some consider market competition and block the introduction of technology, thus hindering the introduction of the role of technology.

Lack of independent research and development

There are only a few agencies and personnel who are truly engaged in the research and development of petrochemical equipment. In terms of petrochemical special equipment, there are only two independent, self-financing professional research institutes in China—the Lanzhou Petroleum Machinery Research Institute and the Lanzhou Tianhua Chemical Machinery Research Institute. Lanzhou Petroleum Machinery Research Institute is mainly engaged in the research and development of oil drilling machinery and oil refining equipment. Lanzhou Tianhua Chemical Machinery Research Institute is mainly engaged in the research and development of special chemical machinery, such as research and development of rubber and plastic machinery, drying machinery, and filtration machinery. For various reasons, they could not develop equipment through close follow-up of the petrochemical industry's technological development and engineering needs, and they were not capable of paying a lot of manpower and financial resources to research and develop new equipment in the long term.

The independent innovation capability of equipment manufacturing enterprises needs to be improved

Most of China's petrochemical equipment manufacturing companies lack high-quality talents, relatively poor R&D capabilities, weak original innovation capabilities, and low technology reserves. Most of them are difficult to conduct equipment R&D or self-design based on petrochemical process requirements, and many are provided by domestic design agencies or abroad. Design, to map processing. The number of products with independent intellectual property rights is relatively small, and the proportion of companies affiliated with foreign companies is relatively large. In addition, the market is not standardized, competition is fierce, and economic efficiency is poor, which restricts independent innovation of enterprises. The development of petrochemical process technology and the ever-increasing scale of production of petrochemical plants have imposed higher requirements on manufacturing technology, inspection technology, transportation technology, on-site assembly and equipment heat treatment technologies, and development of new materials for equipment manufacturing companies. Large-scale state-owned machinery manufacturing enterprises, which are the main players in the domestic research and development of major equipment, have historical burdens, large social burdens, and financial difficulties. The company’s long-term benefits are low. There is no self-accumulation, no ability to update manufacturing equipment, and the investment in scientific research is low. The equipment manufacturing companies with more than 3% of the income, including Shengu (5.5%) and Hangzhou Automobile (5.9%), have contributed to the lack of development momentum for China's petrochemical equipment manufacturing industry. More than ten years of scientific and technological reforms have broken the old model of science and technology development system with scientific research institutes and universities as the mainstay under the planned economy system. However, the science and technology innovation system based on enterprises that has adapted to the market economy system has not yet been formed. Enterprises lack the internal driving force of technological innovation, and engineering and technical personnel lack the initiative of independent innovation.

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